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8KW/380V Digital Electromagnetic Induction Heater

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380V / 8KW electromagnetic Induction heater It is a digital electromagnetic heating system developed by our company based on our fifth-generation DSP control platform. Compared with the previous electromagnetic Induction heating controller, it adopts all-digital arithmetic processing, German Infineon magnetic drive, and all-digital phase-locked tracking technology. It has the characteristics of high performance and stability, higher thermal efficiency, easy installation, and low failure rate. It has a wide range of applications, beautiful appearance, convenient installation, simple debugging and reliable application. Can be widely used in heating, plastic machinery, rubber equipment, chemicals, molds, commercial induction cookers, various pipeline heating, flat heating crude oil transportation, and other similar heating industries
  • JS1000-8

  • jiangxin/Jonson

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Electromagnetic Induction Heater working principle

An electromagnetic Induction heater is a device that converts electrical energy into heat energy by means of electromagnetic induction. Electromagnetic Induction Heater will be 220 v / 380 v, 50/60 Hz alternating current (ac) by the rectifier circuit rectifier into direct current (dc), through the control circuit converts direct current (dc) into different frequency voltage, high-speed change of high-frequency electric current flows through the coil produces high-speed change of alternating magnetic field, When the alternating magnetic field lines in the magnetic field pass through the magnetically permeable metal (iron, cobalt, nickel) material, countless small eddy currents will be generated in the metal body. The metal material itself generates heat at a high speed, thereby achieving the purpose of heating the contents of the metal material barrel.


The Power of Induction: Understanding the Electromagnetic Induction Heater


In an age where efficiency and precision are paramount, the electromagnetic induction heater stands out as a powerful and intelligent heating solution. This device, at its core, harnesses the principles of electromagnetism to generate heat directly within an object. But what makes these systems so effective and intelligent?



A Fusion of Modern Design and Industrial Intelligence


Our electromagnetic induction heater series is the result of merging modern industrial design principles with the concept of future industrial intelligence. We've created a product that's not just a heater, but a smart and adaptable tool.


One of the key design choices is the efficient air-cooled structure, which ensures reliable performance without the need for complex liquid cooling systems. At the heart of the device is an advanced IGBT full-bridge inverter topology, managed by phase-shifting PWM control technology. This sophisticated system allows the heater to automatically track the current frequency and provides a remarkable 0-100% stepless adjustable output power. This means you have precise, continuous control over the heating process, from a gentle warmth to intense heat.



Features That Put You in Control

This electromagnetic induction heater is built with user convenience and safety in mind. Here's a closer look at some of its main features:



Flexible Boot Modes

 You have the choice to start the system remotely using an external terminal, a 24V pulse, or directly from the keyboard. This adaptability allows for seamless integration into various industrial setups.



Comprehensive Protection: 

Safety is a top priority. Our heaters are equipped with a full suite of protection functions, including safeguards against overheating, over-voltage, under-voltage, phase loss, and over-current. These protections include both a rapid-response hardware over-current protection and a more granular software over-current protection. The system also includes a temperature sensor fault detection function, ensuring it's always monitoring its own health.



Intelligent Load Detection: 

A unique feature of this electromagnetic induction heater is its ability to detect and measure the inductance of the load. If the inductance is either too high or too low, the system will trigger an alarm and activate the appropriate protection functions. This prevents potential damage and ensures the heater operates within its optimal parameters.


Why It Matters

An electromagnetic induction heater isn't just about heating; it's about control, safety, and efficiency. By leveraging these advanced technologies, we've created a device that is reliable, easy to use, and smart enough to protect itself and your operations. The precise control and comprehensive safety features ensure you can focus on your work, knowing the heating process is handled by a truly intelligent system.



The key to choosing an electromagnetic Induction heater depends on these four points


1,Specialization: DSP high-speed operation control, digital programmable technology, high-speed optocoupler drive, open hardware architecture
2,Stable performance: The half-bridge IGBT module is used as the main circuit structure, which can save power by 30% ~ 80%, and the thermal efficiency can reach 95%, which can be customized:
3,Worry-free after-sale: one year warranty, professional technical staff guidance, lifetime cost maintenance of wearing parts, after-sales customer service one-to-one tracking service:
4,Quality assurance: 15 years of careful development, EU CE certification, ISO9001 quality management certification



Product Description


Name Performance parameter
rated power Three-phase 8KW
Rated input current 10-12(A)
Rated output current 30-50(A)
Rated voltage frequency AC 380V/50Hz
Voltage adaptation range  constant power output at 300V ~ 400V
Adapt to ambient temperature -20ºC~50ºC
Adapt to environmental humidity ≤95%
Power adjustment range 20% ~ 100% stepless adjustment(That is: adjustment between 0.5 ~ 8KW)
Heat conversion efficiency ≥95%
Effective power ≥98%(Can be customized according to user needs)
working frequency 5~40KHz
Main circuit structure Half-bridge series resonance
Control System The DSP-based high-speed automatic phase-locking tracking control system
Application mode Open application platform
monitor Programmable digital display
start time <1S
Instantaneous overcurrent protection time ≤2US
Power overload protection 130% instantaneous protection
Soft start mode Fully electrically isolated soft start heating/stop mode
Support PID adjustment power Identify 0-5V input voltage
RS485 communication Modbus RTU standard communication protocol
Adaptive coil parameters 8KW  10 square line, length 40m, inductance 200 ~ 250uH
Coil to load distance(Thermal insulation thickness) 20-25mm for circle, 15-20mm for the plane, 10-15mm for ellipse and within 10 mm for superellipse


electromagnetic induction heater offers safe, intelligent, and highly efficient heating.

Experience precision heating with our advanced electromagnetic induction heater

Unlock the power of fast, accurate heating. Our cutting-edge electromagnetic induction heater

8kW380V Induction Heater Designed for efficiency and control

Schematic diagram of the working principle of induction heater

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