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The 2.5KW Induction Heating Control Board operates on the principle of electromagnetic induction. When an alternating current (AC) passes through the internal coil, a fluctuating magnetic field is generated. This field induces eddy currents in metal materials (usually ferrous metals) within the induction zone. The resistance of the metal to these eddy currents converts electrical energy into heat, enabling direct and efficient heating of the target material. Unlike many competing solutions that rely on less efficient heat - transfer methods, our induction - based approach ensures that energy is transferred directly to the heating material, minimizing losses.
Wide Inductance Magnetic Isolation Design: This design sets our product apart. Compared to rival products, it effectively reduces electromagnetic interference, ensuring more stable operation. It allows for better adaptation to different coil parameters and working environments, providing a more reliable heating solution.
Industrial High - Speed DSP Processor & Fifth - Generation System Architecture: Equipped with an industrial high - speed DSP processor and the fifth - generation system architecture, our control board achieves faster response times and more precise control. Competitors often struggle to match this level of speed and accuracy in power adjustment and temperature control. Our system can quickly lock onto the optimal working frequency and power, ensuring efficient and stable heating processes.
Efficient Power Utilization: With a rated power of 2.5KW (single - phase) and a voltage adaptation range of 100V - 260V (constant power output at 210 - 260V), our control board outperforms many competitors in power stability and adaptability. It can maintain consistent heating performance even under fluctuating voltage conditions, which is crucial for industrial environments with unstable power supplies.
Precise Temperature Control: The support for 0 - 150 ºC load temperature detection with an accuracy of ±1 ºC, along with PID adjustment power based on 0 - 5V input voltage, ensures that our product can meet the strict temperature requirements of various industrial applications. Competitor products may have larger temperature deviations or slower response times to temperature changes, leading to inconsistent product quality in heating - dependent processes.
Flexible and Stepless Power Adjustment: The power adjustment range of 20% - 100% (0.5 - 2.5KW) allows for precise control over the heating process. This is in contrast to some competing products that offer limited or discrete power adjustment options, restricting their applicability in diverse industrial scenarios.
Half - Bridge Series Resonance Main Circuit Structure: This structure, combined with full - digital control, dual - core half - bridge drive, and patch process manufacturing, results in a control board with strong stability, high integration, and intelligence. Compared to competitors' circuit designs, our structure offers better energy conversion efficiency and lower heat generation within the board itself, contributing to a longer service life.
Thoughtful Design Details: The soft - start modes, including fully electrically isolated soft - start heating/stop and 12V & 24V input start/stop, protect the equipment and extend its lifespan. The adaptive coil parameters (2.5KW, 4 - square wire, 23m length, 100 - 150uH inductance) and specified coil - to - load distances for different shapes (circle: 20 - 25mm; plane: 15 - 20mm; ellipse: 10 - 15mm; super ellipse: within 10mm) ensure optimal heating performance. Competitor products may lack such comprehensive design considerations for coil adaptation and installation, leading to sub - optimal heating results or difficult installation processes.
Our 2.5KW Induction Heating Control Board is an ideal choice for energy - saving transformation and heating in injection molding machines, small plastic mechanical equipment, wire drawing machines, film blowing machines, etc. In these industrial applications, where fast, efficient, and controlled heating is essential, our product outshines competitors by providing consistent performance, energy efficiency, and precise control, ultimately contributing to improved productivity and product quality.
| Name | Performance parameter |
| rated power | Single-phase 2.5KW |
| Rated input current | 10-11(A) |
| Rated output current | 100-150(A) |
| Rated voltage frequency | AC 220V/50Hz |
| Voltage adaptation range | 100V ~ 260V, constant power output at 210 ~ 260V |
| Adapt to ambient temperature | -20ºC~50ºC |
| Power adjustment range | 20% ~ 100% stepless adjustment(That is: adjustment between 0.5 ~ 2.5KW) |
| working frequency | 5~40KHz |
| Main circuit structure | Half-bridge series resonance |
| Control System | DSP-based high-speed automatic phase-locking tracking control system |
| Application mode | Open application platform |
| monitor | Programmable digital display |
| Soft start mode | 1,Fully electrically isolated soft start heating / stop mode 2,With 12V and 24V input start / stop mode |
| Support PID adjustment power | Identify 0-5V input voltage |
| Support 0 ~ 150 ºC load temperature detection | Accuracy up to ± 1 ºC |
| Adaptive coil parameters | 2.5KW 4 square line, length 23m, inductance 100 ~ 150uH |
| Coil to load distance(Thermal insulation thickness) | 20-25mm for circle, 15-20mm for plane, 10-15mm for ellipse and within 10 mm for super ellipse |
The 2.5KW Induction Heating Control Board operates on the principle of electromagnetic induction. When an alternating current (AC) passes through the internal coil, a fluctuating magnetic field is generated. This field induces eddy currents in metal materials (usually ferrous metals) within the induction zone. The resistance of the metal to these eddy currents converts electrical energy into heat, enabling direct and efficient heating of the target material. Unlike many competing solutions that rely on less efficient heat - transfer methods, our induction - based approach ensures that energy is transferred directly to the heating material, minimizing losses.
Wide Inductance Magnetic Isolation Design: This design sets our product apart. Compared to rival products, it effectively reduces electromagnetic interference, ensuring more stable operation. It allows for better adaptation to different coil parameters and working environments, providing a more reliable heating solution.
Industrial High - Speed DSP Processor & Fifth - Generation System Architecture: Equipped with an industrial high - speed DSP processor and the fifth - generation system architecture, our control board achieves faster response times and more precise control. Competitors often struggle to match this level of speed and accuracy in power adjustment and temperature control. Our system can quickly lock onto the optimal working frequency and power, ensuring efficient and stable heating processes.
Efficient Power Utilization: With a rated power of 2.5KW (single - phase) and a voltage adaptation range of 100V - 260V (constant power output at 210 - 260V), our control board outperforms many competitors in power stability and adaptability. It can maintain consistent heating performance even under fluctuating voltage conditions, which is crucial for industrial environments with unstable power supplies.
Precise Temperature Control: The support for 0 - 150 ºC load temperature detection with an accuracy of ±1 ºC, along with PID adjustment power based on 0 - 5V input voltage, ensures that our product can meet the strict temperature requirements of various industrial applications. Competitor products may have larger temperature deviations or slower response times to temperature changes, leading to inconsistent product quality in heating - dependent processes.
Flexible and Stepless Power Adjustment: The power adjustment range of 20% - 100% (0.5 - 2.5KW) allows for precise control over the heating process. This is in contrast to some competing products that offer limited or discrete power adjustment options, restricting their applicability in diverse industrial scenarios.
Half - Bridge Series Resonance Main Circuit Structure: This structure, combined with full - digital control, dual - core half - bridge drive, and patch process manufacturing, results in a control board with strong stability, high integration, and intelligence. Compared to competitors' circuit designs, our structure offers better energy conversion efficiency and lower heat generation within the board itself, contributing to a longer service life.
Thoughtful Design Details: The soft - start modes, including fully electrically isolated soft - start heating/stop and 12V & 24V input start/stop, protect the equipment and extend its lifespan. The adaptive coil parameters (2.5KW, 4 - square wire, 23m length, 100 - 150uH inductance) and specified coil - to - load distances for different shapes (circle: 20 - 25mm; plane: 15 - 20mm; ellipse: 10 - 15mm; super ellipse: within 10mm) ensure optimal heating performance. Competitor products may lack such comprehensive design considerations for coil adaptation and installation, leading to sub - optimal heating results or difficult installation processes.
Our 2.5KW Induction Heating Control Board is an ideal choice for energy - saving transformation and heating in injection molding machines, small plastic mechanical equipment, wire drawing machines, film blowing machines, etc. In these industrial applications, where fast, efficient, and controlled heating is essential, our product outshines competitors by providing consistent performance, energy efficiency, and precise control, ultimately contributing to improved productivity and product quality.
| Name | Performance parameter |
| rated power | Single-phase 2.5KW |
| Rated input current | 10-11(A) |
| Rated output current | 100-150(A) |
| Rated voltage frequency | AC 220V/50Hz |
| Voltage adaptation range | 100V ~ 260V, constant power output at 210 ~ 260V |
| Adapt to ambient temperature | -20ºC~50ºC |
| Power adjustment range | 20% ~ 100% stepless adjustment(That is: adjustment between 0.5 ~ 2.5KW) |
| working frequency | 5~40KHz |
| Main circuit structure | Half-bridge series resonance |
| Control System | DSP-based high-speed automatic phase-locking tracking control system |
| Application mode | Open application platform |
| monitor | Programmable digital display |
| Soft start mode | 1,Fully electrically isolated soft start heating / stop mode 2,With 12V and 24V input start / stop mode |
| Support PID adjustment power | Identify 0-5V input voltage |
| Support 0 ~ 150 ºC load temperature detection | Accuracy up to ± 1 ºC |
| Adaptive coil parameters | 2.5KW 4 square line, length 23m, inductance 100 ~ 150uH |
| Coil to load distance(Thermal insulation thickness) | 20-25mm for circle, 15-20mm for plane, 10-15mm for ellipse and within 10 mm for super ellipse |
